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API API-570 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Welding Qualification & Inspection | 13% | - WPS, PQR & WPQ review - Weld examination & acceptance criteria - ASME Section IX requirements |
| Damage Mechanisms & Materials | 16% | - Positive Material Identification (PMI) - Material properties & limitations - Stress corrosion cracking & sulfidation - Corrosion types (uniform, localized, CUI) |
| Inspection Planning & Practices | 17% | - Thickness measurement locations - Inspection records & documentation - Inspection scope & frequency - NDT methods & application |
| Repairs, Alterations & Rerating | 14% | - Rerating procedures - In-service welding rules - Temporary & permanent repairs - Compliance with API 570 & ASME standards |
| Components & Pressure Relieving Devices | 12% | - Pressure relief devices inspection - Piping system flexibility & supports - Valves, flanges, fittings & gaskets |
| Testing & Code Compliance | 7% | - Hydrostatic & pneumatic testing - ASME B31.3 process piping rules - API 570 scope & responsibilities |
| Data Evaluation & Calculations | 21% | - Minimum required thickness & MAWP - Corrosion rate & remaining life calculations - Inspection interval determination - Weld & casting quality factors |
API Piping Inspector Sample Questions:
1. Why should a leaking threaded joint not be tightened while the system is in service?
A) The craftsman should not be near the threaded connection
B) Rust or corrosion might be holding the pressure
C) The joint might be unscrewed
D) A crack in a thread root might fail
2. Peening of the weld is prohibited on what part of the weld?
A) Within 1" of the weld area
B) Along the toe of the weld
C) Intermediate passes
D) Root and final pass
3. What is the acceptable method to temporarily repair a longitudinal crack in an existing piping system?
A) Welding over the crack
B) Using a full encirclement welded spilt sleeve, with the approval of the piping engineer
C) Welding a box over the cracked area
D) Installing a full encirclement welded split sleeve
4. An area defined by a circle having a diameter not greater than 2 inches for a line diameter not exceeding 10 inches, in which thickness readings may be averaged is
A) TML
B) Test point
C) WFMT
D) Averaging point
5. Determine the MAWP of the following piping system , at the next inspection, based on the following Design pressure/temperature Pipe description Outside diameter of pipe, D Thickness determined from Inspection Observed Corrosion Rate Next planned inspection 100 psig/100°F NPS 20, Sch. std, A 106 B 20"
0.280"
0.02 inches/year 5 Years
MAWP=
A) 723 psig
B) 125 psig
C) 160 psig
D) 550 psig
Solutions:
| Question # 1 Answer: D | Question # 2 Answer: D | Question # 3 Answer: B | Question # 4 Answer: B | Question # 5 Answer: C |





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